Popular Foils & Metals is yet another recent initiative of the group to comply with the rising need of foils and metals in the economy. Popular Foils & Metals has acquired an excellent standard plant with infrastructure, machinery, technology and people in place to make a quality mark in yet another industry. Scada Systems, HMI PLC base advance gaging and screening are technologies and processes to name a few. The industry aims a capacity of 60 tons per day to begin with.
vision
To be one of the leading manufacturers of metal foils offering top notch, customized products and solutions to clients with superior commitment and unmatched quality.
mission
To offer top notch , customized products and solutions to clients with superior commitment and unmatched quality, by creating an internal environment of constant improvement. To ensure the most modernistic operational policies and customer centrism in the business and the industry.
Technology
Popular Foils & Metals has acquired an excellent standard plant with infrastructure, machinery, technology and people in place to make a quality mark in yet another industry. Scada Systems, HMI PLC base advance gaging and screening are technologies and processes to name a few. The company aims a capacity of 260 tons/day/mill to begin with.
Aluminum Foils (6 microns to 300 microns)
Capacity of 260 tons/day using:
- 11 Furnaces
- KCM, Korea
- 4 Rolling Mills
- Achenbach, Germany
- Hunter, USA
- IHI, Japan
- 2 Slitters
- Nishimura, Japan
- Youn Kwang, Korea
- 2 Separators
- Youn Kwang, Korea
Aluminum Food Containers (Highest Food Safety Standards Compliant):
Flexible Packaging (Aluminum and B.O.P Base for snacks, shampoos, medicines, cigarette packaging, etc. including printing and lamination).
State of the art LK-T63 Aluminum Foil Container Making Machine with a capacity of 63 tons.
- Standard Sizes: F1, F2, F3 & F4
- Food Grade Aluminum
Any shape/size can be tailor-made according to the needs of the customer.
Plain Hard Tempered Aluminum Foil
Specification
Hard Aluminum Foil one side matt and other side bright finish.
Application
- For manufacture of heat seal lacquer coated foil suitable in the application of Lidding foil for thermoform blister (PVC/PVDC) and cold form blister (CFB).
- For PVC based CR Foil.
- Any other application with the consent of manufacturer
Compliances
The product is fully compliant to the tests of FDA, REACH, and RoHS and anti-microbiological.
Blister Lidding Foil
Specification
- Hard Aluminum Foil one side under coat with primer for printing and other side coated with Heat Seal lacquer (HSL)
- Hard Aluminum Foil one side printed to design and other side coated with Heat Seal lacquer
Application
- The heat seal lacquer coated foil suitable in the application of Lidding foil for thermoform blister (PVC/PVDC) and cold form blister (CFB)
- As lidding foil in Unit Food Packaging and confectionary
- Any other application with the consent of manufacturer
Structure
- Primer/Alu. Foil / Heat Seal Lacquer - Plain
- Printing/primer/ Alu. Foil/ Heat Seal lacquer - Printed
Compliances
The product is fully compliant to the tests of FDA, REACH, and RoHS and anti-microbiological.
Detail Description of the product
Foil Rolled from Aluminum Alloy - AA 8011/1200 grade imported foil stock conforming to ICH Q3D Schedule, Rolled with FDA approved consumables and international guidelines on Health and Safety.
Pharmaceutical Strip Foil
specification
- Soft Aluminum Foil one side primer coat for printing and other side laminated with LDPE film
- Soft Aluminum Foil one side printed and other side laminated with LDPE film
Application
- The LDPE laminated soft pharmaceutical strip foil is suitable for packing the tablet, and capsules (Both side strip foil and in center tablet or capsules)
- Suitable for Lidding Foil in certain cases
- Any other use with the consent of manufacturer
Structure
- Primer/Alu.Foil/LDPE Film - Plain
- Printing/primer/ Alu.Foil/ LDPE Film - Printed
Compliances
The product is fully compliant to the tests of FDA, REACH, and RoHS and anti-microbiological.
Detail Description of the product
Foil Rolled from Aluminum Alloy - AA 8011 grade imported foil stock conforming to ICH Q3D Schedule, Rolled with FDA approved consumables and international guidelines on Health and Safety.
Multilayer Laminated Foil
Specification (Structure)
PET film - Aluminum foil - LDPE
PET film – LDPE –Aluminum Foil –LDPE
Paper – LDPE –Aluminum Foil –LDPE
(Plain/Printed)
Application
- Multilayer laminates are suitable to pack hygroscopic and moisture sensitive powder products
- Packing of food items as confectionery products
- Any other use with the consent of manufacturer
Compliances
The product is fully compliant to the tests of FDA, REACH, and RoHS and anti-microbiological.
Flexible Packaging
- Aluminum and B.O.P Base for:
- Food & Beverages
- Confectionary
- Personal Care
- Pharmaceuticals
- Tobacco
- Lamination
- Printing
Latest State of the Art Machinery
BOBST RS5002
up to 8 color printing (350 m/min).
BOBST CL750D
(450 m/min) (First BOBST Laminator in Pakistan).
Atlas Titan ER610
(450m/min 1476ft/min).
Dahua & Sotech Inspection Rewinder
(minimum 20 mm slitting size 350 m/min).
Worldly Aluminum Foil Printing Machine
(up to 4 colors Printing 120 m/min).
Worldly Aluminum Foil Coating Machine
(150 m/min).
Services
The industry aims at dealing with a variety of Structures and products.
Printing (Roto-Gravure Flexibles and Foils)
- PET
- Aluminum Foil (Specialized in Blister Foil, Thermal Forming Tablets, Tea Packet and Ciggerate inner Foil etc.)
- MPET
- BOPP
- PAPER
- PE
- NYLON
Lamination
- Duplex
- Triplex
- Solvent Less
- Solvent Base
- Primer Coating
- Matt Coating
- Security Coatings
Biscuits Snacks & Crisps:
The policy on research and development empowers our organization with capabilities to generate added value for our customers. Our innovative ways to reduce cost, all while producing high quality packaging solution gives us the competitive advantage in the Biscuit, Snacks & Crisp Industry.
Description:
- Width: up to 1200mm
- Grams: Per customer requirement
- Micron: Per customer requirement
- Up to 8 Colors
- Solvent Free Lamination
- Moisture protection
- In-House Design, R&D & QA/QC Facility
- Matt, Gloss, Metallic & various combinations available
- BOPP or Met BOPP
- PET or Met PET
- CPP or MCPP
- Aluminum Foil
- Nylon
- Paper
- PE
Applications:
- Potato Chips
- Fried Grain
- Biscuits/Cookies
- Dehydrated Products
- Nuts & Crisp
Pharmaceutical and Home Care:
Our state-of-the-art facility is equipped with machines and experts that produce high quality, sensitive packaging materials to develop Pharmaceutical, Personal and Home Care products. Our continuous efforts to train and develop our staff and develop an environmentally safe factory allow us to deliver packaging solutions with safety in mind.
Description:
- Width: up to 1200mm
- Grams: Per customer requirement
- Micron: Per customer requirement
- Up to 8 Colors
- Solvent Free Lamination
- Solvent Base Lamination
- Moisture protection
- In-House Design, R&D & QA/QC Facility
- Matt, Gloss, Metallic & various combinations available
- BOPP or Met BOPP
- PET or Met PET
- CPP or MCPP
- Aluminum Foil
- Nylon
- Paper
- PE
Application:
- Medicine Blister Foil Packaging
- Food Grade Disposable Food Container
- Powder Formulas
- Liquid Pouches
- Shampoo Packets
- Detergent
- Hard / Liquid Soap
- Insect Formula
- Creams
- Wet Napkins
Confectionary and Chocolate:
POPULAR Foil and Metals is one of the leaders in providing packaging solutions for FMCG companies in the region. Our partnership with various manufacturers allow us to get insight into manufacturing operations to develop the best packaging solution for our customers in the Confectionery & Chocolate Industry.
Description:
- Width: up to 1200mm
- Grams: Per customer requirement
- Micron: Per customer requirement
- Up to 7 Colors
- Solvent Free Lamination
- Moisture protection
- In-House Design, R&D & QA/QC Facility
- Matt, Gloss, Metallic & various combinations available
- BOPP or Met BOPP
- PET or Met PET
- CPP or MCPP
- Aluminum Foil
- Nylon
- Paper
- PE
Applications:
- Candy
- Bubble Gum
- Lollypop
- Jelly Products
- Chocolate
- Chews
- Bars
Stand up Pouch (Bag Making):
Our multiple Bag Making Machines can produce pouches for various types of industries, from Food, Edible Oil, Home Care, Auto parts, Grains, Clothing, Beverage, Textile and many more. Our continuous investment in machinery and R&D gives us the competitive advantage in the Bag Making Industry.
Description:
- 2, 3 or 4 sided seals
- 3-sided seal with Zipper
- Stand-up pouch
- Stand-up pouch with Zipper
- Bottom seal
- Side seal
- Side Gusset with Handle
- Soft Corner Pouch
- Stand-up with Euro Hole
- In-House Design, R&D & QA/QC Facility
Applications:
- Courier Delivery Bags
- Diaper Bags
- Clothing Bags
- Juice Packets
- Cereal Bags
- Light/Heavy Liquids
- Dry/Frozen Food
- Confectionery, Snacks, Biscuits
- Chocolate, Ice Cream
- Ketchup, Shampoo
- Pharmaceutical & Solutions
*Above-mentioned specifications are for general guideline only and can be changed as part of continuous improvement program. The final product specification will be made as per customer requirement.
Technical Material Specs:
The industry aims at dealing with a variety of material specs including but not limited to the following:
MATERIALS:
- BOPP min. 10 μm max 60 μm
- PET min. 8 μm max 60 μm
- BOPA min. 15 μm max 60 μm
- LDPE suitable for gravure printing min. 30 μm max 100 μm
LAMINATING MACHINES & MATERIALS:
- Materials from primary unwinder
- BOPP min 12 μm, max 50 μm
- PET min 12 μm, max 50 μm
- OPA min 15 μm, max 50 μm
- PE min 30 μm, max 200 μm
- NYLON CAST min 30 μm, max 80 μm
- CPP min 60 μm, max 150 μm
- Aluminum min 7 μm, max 20 μm
- Paper/Laminates min 40 g/m2, max 80 g/m2
MATERIALS FROM SECONDARY UNWINDER:
- BOPP min 12 μm, max 50 μm
- PET min 12 μm, max 50 μm
- PE min 20 μm, max 150 μm
- CPP min 20 μm, max 150 μm
- NYLON CAST min 20 μm, max 80 μm
- Aluminum min 7 μm, max 20 μm
- Paper/laminates min 40 g/m2, max 80 g/m2
- In rewinding Laminating max 250 g/m2